Supply Chain Risk Leadership Council


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Case Study: Chengdu Earthquake Crisis Response
Lance Solomon, Manager, Supply Chain Resiliency & Joe McMorrow, Program Mgr, Crisis Mgt., Cisco Systems, Inc.

One of the largest earthquakes to hit China occurred on May 12, 2008.  With a magnitude 7.9, its epicenter was 80 km northwest of Chengdu, capital of Sichuan province. The violent tremors caused devastation and huge loss of life; 70,000 dead and more than 18,000 still missing.  This area suffered damages that run into tens of billions of dollars. The world responded, as one human family, and rushed to aid everyone affected in this area. Many companies, including Cisco Systems, Procter & Gamble and others provided financial support as well as technology and services to aid the recovery.

 

Events like this are when global supply chains are tested to the limit. In the case of Cisco Systems, our Supply Chain Risk Management (SCRM) team swung into action to ensure the safety of all supply chain personnel as well as to monitor and ensure the uninterrupted flow of products to customers.

 

Within 48 hours, Cisco’s SCRM team had conducted a full impact analysis, evaluating affected sites, parts and products. Their robust BCP (Business Continuity Program) platform allowed the team to gain complete visibility into the supplier footprint in the area. Using the emergency contact information for each affected site, the Crisis Management reached out to assess the impact to each site. Meanwhile, the SCRM team had also pulled up the potential revenue impact to Cisco for a variety of scenarios. Using technology (in the form of dashboards and maps) and people-to-people contact, they were able to verify that there had been no loss of life or injuries to anyone in Cisco’s Supply Chain, which was their paramount concern. Next, they moved to evaluate the risk exposure to Cisco, by site, along with mitigation plans. Since Cisco updates the BCP at least twice a year, all mitigation plans were up to date. 

 

The analysis revealed that Cisco had around 20 suppliers in the affected area. While there was no impact to any of the manufacturing sites and logistics centers, there were two potential suppliers at risk. One large supplier (X) was within the affected area and had quite a significant exposure to Cisco’s revenue in addition to being single sourced. Another supplier (Y) of components with a smaller revenue impact was also affected by damage to one of its buildings. It turned out that the SCRM team had proactively worked to address the risk with Supplier X just months before the earthquake. Fortuitously, this risk had been mitigated through the identification of a second source. However, the situation with supplier Y was still an issue.  The SCRM team worked with it’s internal partners on the procurement, planning and operations teams to deploy previously identified second sourcing options as well as gaining commitments on expanded capacity. Over a short period of time, both sides were able to recover Supplier Y’s capacity across their current campus, to an unaffected building.

 

Despite facing a natural disaster of huge proportions, the Cisco SCRM team was able to respond rapidly, ensure safety of all in their extended supply chain, identify risk exposure to the company and work with its partners to mitigate the risk and ensure that there would be no impact to customer shipments. The BCP, Crisis Management and Risk Mitigation arms of the SRCM team worked seamlessly in this endeavor.